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Building on a previous project conducted at the Bukit Gambir Fire and Rescue Station, this research expands the analysis by comparing four different hose rolling postures: roll and coil, dutch roll, flaking, and figure of eight. The Rapid Entire Body Assessment (REBA) method was used to evaluate the ergonomic risk levels of each posture. To further enhance firefighter safety, a preventive strategy tool was proposed and developed. The tool&rsquo;s design was tested using Finite Element Analysis (FEA) in SolidWorks to assess the structural performance of its alloy steel hook and shaft under load. Simulation results showed stress levels below the material&rsquo;s yield strength, and factor of safety (FOS) analysis confirmed the tool&rsquo;s structural reliability. This project takes a holistic approach to understanding and mitigating ergonomic risks in firefighting. This study found that the structural of an assistive tool is safe and confirming the robustness and reliability of both the hook and alloy steel shaft designs. By combining ergonomic assessment with engineering simulation, it not only identifies high-risk postures but also provides a practical solution to reduce strain and prevent injury. Ultimately, the project contributes to improving the safety and well-being of firefighters, supporting a safer work environment for those who risk their lives to protect others.</span></span></i></span></span></span></div> &nbsp; Ergonomic risk assessment (ERA),Rapid entire body assessment (REBA),Finite element analysis (FEA) 1 12 http://ijiepr.iust.ac.ir/browse.php?a_code=A-10-3300-1&slc_lang=en&sid=1 Salwa Mahmood msalwa@uthm.edu.my 1800319475328460015102 1800319475328460015102 Yes Faculty of Engineering Technology, Universiti Tun Hussein Onn Malaysia, Pagoh Campus, 84600 Panchor, Johor, Malaysia Ahmad Zahin Zainal Rashid ahmadzahin0@gmail.com 1800319475328460015103 1800319475328460015103 No Faculty of Engineering Technology, Universiti Tun Hussein Onn Malaysia, Pagoh Campus, 84600 Panchor, Johor, Malaysia Nurul Ainina Nadhirah Tajurahim aiaininadhrh@gmail.com 1800319475328460015104 1800319475328460015104 No Faculty of Engineering Technology, Universiti Tun Hussein Onn Malaysia, Pagoh Campus, 84600 Panchor, Johor, Malaysia Helmy Mustafa El Bakri helmym@uthm.edu.my 1800319475328460015105 1800319475328460015105 No Faculty of Engineering Technology, Universiti Tun Hussein Onn Malaysia, Pagoh Campus, 84600 Panchor, Johor, Malaysia Ismail Abdul Rahman ismail@niosh.com.my 1800319475328460015106 1800319475328460015106 No National Institute of Occupational Safety and Health, Kompleks Mutiara Johor Land, Jalan Bukit Mutiara, Bandar Dato Onn, 81100, Johor Bahru, Johor, Malaysia Noorul Azreen Aziz noorul.azreen@niosh.com.my 1800319475328460015107 1800319475328460015107 No National Institute of Occupational Safety and Health, Kompleks Mutiara Johor Land, Jalan Bukit Mutiara, Bandar Dato Onn, 81100, Johor Bahru, Johor, Malaysia